Drum Dryer / Flaker – Rotary / Rotocone Vacuum Dryer, Vacuum Tray Dryer
Uni-Mech specializes in Innovation, Technology- Driven Solution in Drying Technology with specific requirements for food, chemical, pharmaceutical, specialty chemicals, agrochemicals, petrochemicals, fine, basic and bio chemicals and waste water treatment Industries. We are offering the design and engineering of Drying equipment and systems to meet the customer’s requirements and drying systems to dry wet materials, ranging from granules, cakes and powders from sludge, slurries and solutions. We work together with our clients to develop and fulfill specific product requirements all under strict confidentiality. To maintain our leading position, we continue to focus on product quality, system reliability, energy savings and emission control.
Uni-Mech offers following equipment in Evaporation and Drying Equipments
- Drum Dryer / Flakers
- Continuous Fluid Bed Dryer
- Rotary Vacuum Dryer
- Rotocone Vacuum Dryer
- Rotary Dryer
- Vacuum Tray Dryer
- Tray Dryer
- Refrigeration Dryer / Lyophilizer
Drum Dryer / Flaker
UNI-MECH Manufactures Drum Dryer/Flakers are used to convert solid flakes from slurry by either applying heating media or chilling media, depending on materials and their properties. This is achieved by forming a thin Layer of Molten Slurry. Molten Slurry is fed into a single or double Drum dryer and the materials are dried in single rotation and scrapped out by adjustable scrapper Blades. Drum Dryer is made from MS, SS304/SS316, Alloy material and MS with Hard Chrome materials. Enclosure is provided for Vapor extraction by vacuum / blower. It is dust tight so prevent atmosphere and nitrogen purging is possible.
It is widely used in Some Minerals, MCA, fatty acids, caustic soda, Naphthalene, resins, Nickel catalyst, waxes, guar gum, sulfur dyes, Milk products, baby foods, breakfast cereals, fruit and vegetable pulps, starches, spent yeast, and various kinds of glues, pigments and waste products etc.
Special Features :
- Low Cost of operation
- Designed for trouble free operation
- Continuous Process
- High thermal efficiency
- User friendly
- Accomplishment of flaking in a single step with uniform product
Continuous Fluid Bed Dryer
Uni-Mech Fluid Bed Dryer is designed for rapid and uniform drying granular, crystalline, coarse or similar materials in pharmaceuticals, fine chemicals, dyes, food & allied industries.
Fresh air passes through a filter and is heated in a Heating Chamber creating fluidization in product container using diffuser plates and sieve. Fluid Bed Dryer contains explosion flap and pressure relief valve for the safety, in case of excess pressure generation.
MOC: Mild Steel, diffrent grades of Stainless Steel and even cGMP/Non-GMP model is available.
Operated by: Steam, Electrical heater, Thermic oil or hot air.
Performance :
- Suitable for Water / Solvent removable at low temperature.
- Continuous process.
- Temperature: upto135°C
- Application : Chemical, Pharmaceuticals, Food products.
Salient Features :
- Rapid Heat exchange by granules
- Differential pressure gauges for measuring differential pressure across inletfilters&filter bags
- Pneumatically operated exhaust air control damper (for control of fluidization)
- Inspection window on product container and processing chamber
- Filter bags & sealing arrangement by means of inflatable tube
- CIP system for washing down during product changes
- Fully sealed air control damper with positioners for accurate air monitoring
- Air filtration supplied with HEPA filters
Rotary Vacuum Dryer
Uni-Mech Rotary Vacuum Dryer (RVD) is useful for wet cake/powder/slurry drying at high/low temperature steam/thermic oil in a closed condition with a batch process. This is very effective drying operation with agitator under vacuum and hence process becomes faster and sometimes decomposition / cheering of product can be prevented at higher temperature. Heat sensible product can be dried in this equipment. Any solvent based product is very safe when used in this equipment with effective solvent recovery by condensing the vapor.
RVD is constructed from Mild Steel, different grades of Stainless Steel and even cGMP/ Non-GMP model is available.
Benefits :
- Suitable for organic solvent based product
- Drying time reduce due to drying is carrying our under vacuum & Agitator
- Safe for handling of flammable solvent
- Prevent atmosphere from hazardous chemicals
- Suitable for heat sensible product and prevent decomposition / cheering
- Solvent recovery is possible by condensing the vapor
Application :
- Pharmaceutical & Chemical
- Dyes & I ntermed iates
- Pesticides & Insecticides
- Food Products
Rotocone Vacuum Dryer
UNI-MECH Rotocone Vacuum Dryer is most useful for drying heat sensitive materials used in chemical and pharmaceuticals with weldedMineral Wool / Glass Wool insulation. It consists of a conical Shell with a jacket for steam or oil heating and leak proof arrangement of Vacuum. The indirect heating process is carried out under vacuum; recovery of solvent is possible by condensing the vapor generated during operation. The cone rotates at a slow RPM to ensure gentle agitation of the entire mass.
- MOC : Mild Steel / Different grades of Stainless Steel (cGMP Model is available).
- Utility : Steam, Hot Water, Electrical heater, Thermic oil or hot air.
- Application : Chemical, Pharmaceuticals, Food products.
Advantages :
- Safe drying with Solvent Recovery
- Easy and Dustless operation
- Easy to clean internal surface
- Easy for Handling
- Reduces drying time
- Homogenous drying with mixing of dry product
Vacuum Tray Dryer
Uni-Mech Vacuum Tray Dryer is offered in cGMP / Non-GMP models for drying at low temperature (normally below 80 °C) to avoid decomposition / cheering of the product. It is composed of vacuum tight insulated drying chamber with shelves, utility circulation arrangement, special designed door, vacuum system, solvent recovery system, heating system. It is used for processing batch using vacuum for pharmaceutical & Food Industries, Sterilization should be conducted prior to the drying process.
- MOC: Mild Steel, different grades of Stainless Steel, Alloy material and even cGMP / Non-GMP model is available.
- Operated by: Normally by Hot Water
- Temperature : Normally below 80 °C
- Application : Chemical, Pharmaceuticals, Food products.
- Features: The Hot Fluid is Circulate in Hallow Shelves. Vacuum tray dryer is designed in such a way to resolve the client problem with a suitable MOC. Special designed door locking arrangement
Tray Dryer
Uni-Mech Tray Dryer is an enclosed insulated chamber in which trays are placed in trolleys. Fresh air and re-circulated air is heated by Heating Elements and is re¬circulated in chamber resulting in heat transfers in materials. Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuable features of the oven. TRAY DRYER is especially designed for Pharmaceutical, Food& Bakery, Chemical and Dyes & Intermediates.
Uni-Mech Tray Dyers are manufactured from materials like Mild Steel, Different grades of Stainless Steel. (cGMP Model is available)
Tray Dryers are operated by Steam, electrical heater, thermic oil or hot air.
